Boiler Controls and Efficiency Upgrades in California

Autoflame combustion controls or controls from other manufacturers, plus oxygen trim, lead-lag sequencing, flame safeguards, and stack economizers, for McKenna boilers and other brands.

Autoflame Mk8 MM burner controller touchscreen showing the live boiler, burner, and exhaust readings
SHMU
ASME S · H · M · U

Code-built boilers and vessels

National Board R

Code repairs and alterations

Autoflame
Autoflame

Factory-authorized Tech Center

Limpsfield
Limpsfield

Factory-authorized Burner Tech Center

McKenna flame
Since 1921

Fifth generation, family-owned

QUICK ANSWER

McKenna Boiler Works, Inc. upgrades boiler controls and efficiency across California. Upgrades include Autoflame combustion controls with oxygen trim, lead-lag sequencing with Autoflame Mk8 MM controls, Autoflame DTI monitoring, flame safeguard replacements, safety control upgrades to ASME CSD-1 or NFPA 85 where they apply, and custom-sized stack economizers. McKenna is a factory-authorized Autoflame Tech Center and also installs, sets up, and tunes controls from other manufacturers, including a brand your engineer or contractor already specified, on McKenna boilers and other brands. Family-owned since 1921. Call (323) 987-1816 or email info@mckennaboiler.com.

Upgrades

What we upgrade.

Combustion controls

Autoflame or controls from other manufacturers, with fuel and air on their own servos so the fuel-air ratio holds across the firing range.

Oxygen trim

Measures O2 in the stack and trims air in real time to keep excess air low.

Lead-lag sequencing

Autoflame lead-lag sequencing that runs multiple boilers to follow the load, with DTI for monitoring.

Flame safeguards

Replacement of obsolete flame safeguards with Fireye, Autoflame, Siemens, Honeywell, or controls from other manufacturers.

Safety control upgrades

Low water cutoffs, gas trains, and safety devices brought up to ASME CSD-1 or NFPA 85 where they apply.

Stack economizers

Custom-sized stack economizers that recover flue gas heat to preheat feedwater or process water.

Autoflame equipment

The Autoflame controls we install.

McKenna Boiler Works, Inc. is a factory-authorized Autoflame Tech Center. These are the Autoflame products we install, set up, and service most, on McKenna boilers and other brands. When controls from another manufacturer fit the job better, we install those too.

Autoflame Mk8 MM micro-modulation burner controller with touchscreen. Image courtesy of Autoflame Engineering Ltd.

Mk8 MM controller

Micro-modulation burner management on a 12.1-inch touchscreen. Fuel and air run on their own servomotors, so the fuel-air ratio holds across the firing range, with the flame safeguard built in.

Autoflame Mini Mk9 burner controller with touchscreen. Image courtesy of Autoflame Engineering Ltd.

Mini Mk9 controller

Autoflame’s current compact controller for steam and hot water boilers, with an 8-inch touchscreen, built-in flame safeguard and valve proving, VSD control, sequencing, and Modbus or BACnet to the BMS.

Autoflame Mk8 EGA exhaust gas analyzer. Image courtesy of Autoflame Engineering Ltd.

Mk8 EGA exhaust gas analyzer

Samples up to six stack gases (O2, CO2, CO, NO, NO2, and SO2) and feeds the readings to the MM controller for trim. Its emissions logs help with air permit reporting.

Autoflame Mk8 DTI data transfer interface. Image courtesy of Autoflame Engineering Ltd.

Mk8 DTI

Ties up to 10 Autoflame controllers and analyzers to one touchscreen, stores two years of data, and sends plant data and alarms to the BMS over Modbus or Ethernet.

Product images courtesy of Autoflame Engineering Ltd.

Why upgrade

Why upgrade controls.

Mechanical linkage controls drift, can’t hold a tight fuel-air ratio at low fire, and give operators little to go on when something’s wrong.

Modern combustion controls hold the ratio, trim excess air, sequence boilers to the load, and show operators what the boiler is doing.

Boiler control panel installed by McKenna

How a job runs

How an upgrade runs.

01

Survey

We look at the boilers, the controls, the load, and how the plant runs them.

02

Plan and spec

An upgrade planned around how your plant runs. You get the expected fuel savings, payback, and emissions in writing before you commit. The goal is steadier steam pressure, tighter combustion across the firing range, and less hands-on adjustment for your operators.

03

Install and commission

McKenna crews install, set up, and commission the new controls.

04

Train

Operators trained on the new controls before we hand them over.

Why McKenna

Why plants use McKenna for controls.