Feedwater Tank and Pump Sizing Calculator

Size a boiler feedwater tank and feed pumps from your boilers, condensate return, and safety valve setting, with an NPSH check for hot water. From the engineers at McKenna Boiler Works, Inc., a boiler manufacturer in California.

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McKenna Boiler Works, Inc.’s feedwater calculator sizes an atmospheric feedwater tank, the feed pumps, and the pump discharge pressure for one or more steam boilers, and checks pump suction (NPSH) at the tank temperature. Feedwater flow is 34.5 lb/hr per boiler horsepower plus blowdown, about 0.069 gpm per horsepower. On/off feed pumps are sized at about 1.5 times the boiler’s evaporation, modulating feed at about 1.15 times. ASME Section I PG-61 requires each means of feeding to supply water at least 3% above the highest safety valve setting. McKenna builds feedwater tanks and skid packages in Oceanside, California. Call (323) 987-1816 or email info@mckennaboiler.com.

Calculator

Size a feedwater system.

Size a feedwater system

Answer three steps. Results update as you type.

1The boilers

Boiler HPRunningStandby
Running boilers set the storage. Every boiler, running or standby, gets a feed pump.
psig
psig
Use the highest safety valve setting on the boilers this system feeds.
%

2Water and storage

%
°F
°F
°F
180 to 200°F is the usual range for an atmospheric tank. Hotter water holds less oxygen but leaves the pumps less suction margin.
%
10 minutes is a common minimum. 20 minutes rides through a makeup or return interruption. The space above the working level takes condensate surges.

3Feed pumps

psi

Results

0gallon feedwater tank
0gpm feedwater at full load
0gpm per pump
0psig pump discharge
Recommended McKenna feedwater system

Feedwater at full load
Condensate returned
Makeup water
Tank water temperature
Steam to preheat the tank
Pump discharge pressure
Pump suction (NPSH available vs required)
Code check

Estimates for planning. McKenna engineers confirm tank, pump, and control selections before quoting. Feedwater flow uses 34.5 lb/hr per boiler horsepower, from and at 212°F, plus blowdown. Water properties from standard steam tables. Pump multipliers follow HPAC Engineering, 16 Steps to Proper Boiler Feed Pump Selection (2017). Code notes summarize ASME Section I PG-61; the boiler's code of construction and the local jurisdiction govern.