Boiler Sizing Calculator: Horsepower, lb/hr, and Btu/hr

Size a boiler from your steam load, equipment list, or batch heating job, and see the recommended setup, fuel use, and the South Coast AQMD rule that applies. From the engineers at McKenna Boiler Works, Inc., a boiler manufacturer in California.

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McKenna Boiler Works, Inc.’s boiler sizing calculator converts boiler horsepower to steam output in lb/hr, heat output in Btu/hr and kW, and fuel input, and shows which South Coast AQMD NOx rule applies. One boiler horsepower equals 34.5 lb/hr of steam from and at 212°F, or 33,475 Btu/hr. The South Coast rule follows the nameplate rated heat input: Rule 1146.2 up to 2,000,000 Btu/hr, Rule 1146.1 above 2 and below 5 million Btu/hr, and Rule 1146 at 5 million Btu/hr and above. McKenna builds firetube, firebox, and vertical boilers in Oceanside, California. Call (323) 987-1816 or email info@mckennaboiler.com to size a boiler for your load.

Calculator

Size a boiler.

Size your boiler plant

Answer three steps. Results update as you type.

1The load

lb/hr
Peak demand at the same time, not the daily average.

2Operating conditions

psig
%
°F
°F
%
Feedwater to the boiler: 120°F
%
Piping losses, startup, and room to grow. 10 to 15% is common.
%

3Plant setup

A standby boiler keeps the plant running during a trip, tube leak, or annual inspection.

Results

0boiler HP required
0lb/hr steam at your pressure
0MMBtu/hr output
0MMBtu/hr fuel input
Recommended McKenna setup

Heat output required
Steam, from and at 212°F rating
Fuel input, recommended setup
Natural gas at full fire
Estimated fuel cost per year
South Coast AQMD rule, per boiler

Estimates for planning. McKenna engineers confirm sizing before quoting, including turndown, load swings, and the room. Steam properties from standard steam tables. NOx limits are for natural gas, corrected to 3% O2, as of October 2026; South Coast AQMD is amending Rules 1146 and 1146.1. The rule follows each boiler's nameplate rated heat input.