Factors To Consider When Sizing Your Industrial Boiler

The three main factors that you need to consider if you are looking for a new boiler are:

• Load Demand: First, you need to estimate the work load and demand you will be placing on your boiler. For example, if you run a small business and only plan on using your steam boiler for a small portion of the day, then you don’t need to spend money on a boiler that will be functional 24 hours per day, seven days per week. On the other hand, if your business operations require a constant stream of production, then you might need a larger boiler that can match these extended demands.
• Operational Needs: You also need to think about how you plan on using your boiler. Are you going to incorporate your boiler into your energy generating system? Are you going to be using your boiler to power your manufacturing process? The answers to these questions will help you determine your BTU needs as well as your boiler size.
• Available Space: Finally, you also need to think about the size of your boiler room. Is your room large enough to hold your desired boiler? If not, do you have other options available to you?

Consider these factors carefully when you are trying to find the right-sized industrial boiler for your business.

Do Not Overlook the Efficiency of Your Boiler: Consider a Modular Boiler System

Even if your boiler is technically the right size for your business, you don’t want to produce more power than you need. Not only will the initial cost result in a lower return on investment, you could also be paying higher utility bills than necessary. In the past, all boilers were designed to produce more power than was needed, as this was seen as a positive. On the other hand, asking your boiler to work this hard when it isn’t needed is going to shorten its life.

As a result, a lot of people are turning to modular boiler systems. A modular boiler system is scalable, meaning that you can tailor it to meet the precise demands of your operations. With a compact design, you can increase the redundancy of your operation while still conserving space. This also allows you to cut down on overhead costs by simply adding new units to your plan as you require. If you are looking for the most efficient and versatile boiler available, this could be an option for you.

Find the Right Industrial Boiler Rental for Your Operation with the Help of McKenna Boiler

If you are looking for boiler maintenance services that can help you get the most out of your industrial boiler rental, then look no further than McKenna Boiler. At McKenna Boiler, we will work with you individually, helping you find the most efficient, cost-effective boiler to meet the customized needs of your operation. Contact Us today to learn more about our services!

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Looking at Traditional Linkage Boiler Systems

Linkage boiler systems are the traditional method. This is a standard, single point system. Multiple arms are coming off of it. For example, one arm might control the air damper while the other one controls the gas valve. Because all of the arms are connected, a shift in one part will impact the others. If the air valve is open, then this can start a chain reaction where the gas valve opens followed by the oil valve. In this manner, if one area is causing a problem, it’ll affect the rest of the boiler system. This can affect your turndown ratio and decrease fuel efficiency and production.

It is important to regularly maintain your linkage systems as well. There are lots of nuts and bolts holding it together. They’ll inevitably slip, move, and open up over time of use. If you’re not checking these points, this will greatly impact the efficiency of your linkage control system. A linkage control system is significantly cheaper than other boiler options. However, in the long run, a linkage system is going to require about five to ten percent more fuel due to reduced efficiency.

To ensure high performance of your linkage control system, inspect your boiler at least once per month. For additional support, seek boiler maintenance services from a trusted company like McKenna Boiler. 

Looking at Newer Parallel Boiler Systems

When compared to linkage positioning, parallel positioning is the modern solution. With a parallel positioning control system, there’s usually a separate servo motor for every point including air, oil, and gas. This provides the user with independent control over these aspects. A parallel positioning system provides opportunities to improve performance with micro-tuning. Because the various components are not linked together, it’s possible to change one part of the boiler system without directly affecting the rest. It’s far easier to start a parallel positioning system and requires less maintenance to overhead costs.

Since there are lots of parallel positioning systems, you must research for a system that can benefit your boiler and effectively reduce hysteresis. Even though gears naturally have a small amount of hysteresis, professionals who offer boiler mechanical services work with parallel positioning systems to minimize this and improve overall efficiency of your boiler. Because parallel positioning systems leverage the latest technology including advanced motors, touchscreen, and HD technology, this investment will provide business owners with the necessary tools to maintain and improve their boiler system. Thanks to the higher efficiency of parallel positioned boilers, businesses often save ten percent or more on their gas expenses. You can reinvest the money you’d spend on additional fuel on another boiler to increase production.

Check out our industrial boiler rentals to experience these benefits before taking the leap.

Professionals Who Maximize Boiler Efficiency

These are a few of the key points to note when it comes to the efficiency of traditional linkage vs parallel positioning boiler systems. To get the most out of your boiler system, rely on comprehensive boiler maintenance services from reliable boiler repair companies like McKenna Boiler. Contact our team today to learn more about our services and boilers!

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